Home > HAMM > Rockwell Hardness Testing
Description of Technique ~ Analytical Information ~ Typical Applications ~ Sample Requirements
Typical Applications of Rockwell Test ScalesRockwell hardness testing is a general method for measuring the bulk hardness of metallic and polymer
materials. Although hardness testing does not give a direct measurement of any performance
properties, hardness of a material correlates directly with its strength, wear resistance, and other
properties. Hardness testing is widely used for material
evaluation because of its simplicity and low cost relative to
direct measurement of many properties. Specifically,
conversion charts from Rockwell hardness to tensile
strength are available for some structural alloys, including
steel and aluminum.
Rockwell hardness testing is an indentation testing method. The indenter is either a conical diamond (brale) or a hard steel ball. Different indenter ball diameters from 1/16 to 1/2 in. are used depending on the test scale.
To start the test, the indenter is “set” into the sample at a prescribed minor load. A major load is then applied and held for a set time period. The force on the indenter is then decreased back to the minor load. The Rockwell hardness number is calculated from the depth of permanent deformation of the indenter into the sample, i.e. the difference in indenter position before and after application of the major load. The minor and major loads can be applied using dead weights or springs. The indenter position is measured using an analog dial indicator or an electronic device with digital readout.
The various indenter types combined with a range of test
loads form a matrix of Rockwell hardness scales that are
applicable to a wide variety of materials. Each Rockwell
hardness scale is identified by a letter designation indicative
of the indenter type and the major and minor loads used for
the test. The Rockwell hardness number is expressed as a
combination of the measured numerical hardness value and
the scale letter preceded by the letters, HR. For example, a
hardness value of 80 on the Rockwell A scale is reported as 80 HRA.
Rockwell Hardness Test Scales - Superficial Tester ScalesRegular Rockwell Hardness Testing - Measures the bulk hardness of the material. There are separate scales for ferrous metals, nonferrous metals, and plastics. Common Rockwell hardness scales include A, B,C and F for metals and M and R for polymers.
Superficial Rockwell Hardness Testing - A more surface-sensitive measurement of hardness than regular Rockwell scales. This technique is useful for testing thin samples, samples with hardness gradients at the surface, and small areas. Superficial Rockwell hardness scales are N and T for metals and W, X and Y for nonmetallic materials and soft coatings.
• Quality control for metal heat treatment
• Incoming material inspection
• Weld evaluations in steels and other alloys
• Grade verification for hard plastics
• Failure analysis
Testing is typically performed on flat or cylindrical
samples. Cutting
and/or machining
are often required
to obtain suitable
test specimens
from complexshaped
components.
Smooth
parallel surfaces,
free of coatings,
scale and gross
contamination, are
required for testing.
The specific finish
requirements
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